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• FleXmate
 
• Process
• System
• Bushings
• Fasteners
• Fittings
• Cold Expansion
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FTI offers a new way of thinking about aircraft design. Our new FleXmate Advanced Aerospace Fitting process is a new system for installing hardware that is beneficial to your aircraft structure. This system supports current manufacturing practices and is flexible in its uses – from fuel and gases fittings to hydraulics, electrical and drain fittings.

Legacy Fittings are usually large and heavily flanged requiring a thick or large diameter pad up. The assembly is often complex with multiple penetrations that require satellite fasteners around the fitting. This adds weight to the structure and limits the design of the aircraft.

The FleXmate system offers a better way of installing these fittings. Using our advance knowledge of the cold expansion process, we can provide a fitting that gives you design flexibility, offers structural durability, saves weight, and reduces production and maintenance costs.

Types of FleXmate fittings:

• Fuel and Fluid couplings
• Electrical Connectors
• Hydraulic Fitting
• Drain Fittings
• Other Specialty Connectors and Adapters


Some of the benefits include:

• Weight reduction
• Smaller footprint
• Simple one-piece designs
• Simplified assembly
• Electrically conductive
• Interference fit installation
• Typically 2:1 life improvement
• Elimination of satellite holes
• Excellent sealing characteristics
• Proven technology



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The FleXmate Process - Fuel Fitting Example


Step 1
.FTI manufactures a pre-lubricated fitting that meet your design specifications.


Step 2. Place the fitting on the mandrel.


Step 3. Insert mandrel and fitting assembly through the hole.


Step 4. Place mandrel into hydraulic puller, with nosecap flush against structure.


Step 5. Activate puller


Step 6. Place rubber gasket puller side of the fitting


Step 7. Assemble fuel line through structure.


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The FleXmate System
FleXmate uses all the same PowerPak and puller units as other cold expansion processes. The durable tooling, such as nosecap, mandrel and fitting are specially designed for FleXmate installations. A split sleeve is not required for the FleXmate process, as the inside of the fitting is pre-lubricated to ensure even radial expansion and to reduce the amount of pull force required. Typically the FleXmate process uses a tang mandrel, in place of a threaded mandrel to provide easy tool removal.


The FleXmate tooling system includes:
Cutting Tools
Mandrel
Chuck Assembly
PowerPak
Combination Gage Mandrel Gage
Nosecap
Jaw
Pulle
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