
FTI offers a new way of thinking about aircraft design.
Our new FleXmate Advanced
Aerospace Fitting process is a new system for installing
hardware that is beneficial to your aircraft structure.
This system supports current manufacturing practices and
is flexible in its uses – from fuel and gases fittings
to hydraulics, electrical and drain fittings.
Legacy Fittings are usually large
and heavily flanged requiring a thick or large diameter
pad up. The assembly is often complex with multiple
penetrations that require satellite fasteners around
the fitting. This adds weight to the structure and limits
the design of the aircraft.
The FleXmate system offers a better
way of installing these fittings. Using our advance
knowledge of the cold expansion process, we can provide
a fitting that gives you
design flexibility, offers structural durability, saves
weight, and reduces production and maintenance costs.
• Fuel and Fluid couplings
• Electrical Connectors
• Hydraulic Fitting
• Drain Fittings
• Other Specialty Connectors and Adapters
• Weight reduction
• Smaller footprint
• Simple one-piece designs
• Simplified assembly
• Electrically conductive
• Interference fit installation
• Typically 2:1 life improvement
• Elimination of satellite holes
• Excellent sealing characteristics
• Proven technology

Step 1.FTI manufactures a pre-lubricated fitting
that meet your design specifications.
Step 2. Place the
fitting on the mandrel.
Step 3. Insert
mandrel and fitting assembly through the hole.
Step 4. Place mandrel
into hydraulic puller, with nosecap flush against structure.
Step 5. Activate
puller
Step 6. Place rubber
gasket puller side of the fitting
Step 7. Assemble
fuel line through structure.
FleXmate
uses all the same PowerPak and puller units as other cold
expansion processes. The durable tooling, such as nosecap,
mandrel and fitting are specially designed for FleXmate
installations. A split sleeve is not required for the
FleXmate process, as the inside of the fitting is pre-lubricated
to ensure even radial expansion and to reduce the amount
of pull force required. Typically the FleXmate process
uses a tang mandrel, in place of a threaded mandrel to
provide easy tool removal.
The FleXmate tooling
system includes:
Cutting Tools
Mandrel
Chuck Assembly
PowerPak
Combination Gage Mandrel Gage
Nosecap
Jaw
Puller
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