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• Cold Expansion
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TukLoc, the first mechanically attached blind fastening system for use in primary and secondary structures utilizes a blind nut that is installed into the aircraft structure using FTI's state of the art cold expansion process. TukLoc is installed in the structure by radially expanding the fastener into the hole. This expansion creates an interference fit that is resistant to torque and pushout that also meets or exceeds the NASM25027 specification.

The expansion process locks the fastener into the structure and then common aerospace screws are installed to finish the fastened joint. The unique tooling utilized by this fastening system provides the first blind fastener that incorporates the benefits of Fatigue Technology's proprietary cold expansion systems to provide resistance to fatigue cracking. TukLoc™ is available in two versions non-sealed or sealed applications such as fuel tanks.

The mechanical expansion provides a secure, permanent sealing in applications where sealing is required. Unlike competitive products, the nut is installed without the need for machining complex elliptical countersinks or the need for special surface preparation.


Some of the benefits include:

• Straightforward hole prep -- no elliptical countersink or stringent surface prep requirements
• Process consistency and repeatability
• No additional sealants required
• Rapid installation
• Can be easily automated


TukLoc Applications:

• Fuel sealed joints (wing skin attachment)
• Fatigue critical joints
• "Blind" repairs
• Replacement of elliptical press nuts and RivNuts



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The TukLoc Process


Step 1
. Use the air motor to thread the nut on to the threaded rod until the rod contacts the thread locking crimp

Step 2.Insert the nut into the starting hole. May be wet installed with primer if necessary.

Step 3. With the puller in hydraulic mode, activate the trigger to push the mandrel into the nut and simultaneously collapse the back of the nut body firmly locking the nut into the hole.

Step 4. Thread out the outer nose cap forward (clockwise) until it contacts the parent material. Retract the mandrel by holding the bottom (retract) trigger as shown.

Step 5. In air motor mode, unthread the puller from the nut.




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The TukLoc System
The TukLoc tooling system uses a custom pneumatic/hydraulic puller unit and PowerPak . There are also variations in the mandrels and durable tooling.


The TukLoc tooling system includes:
Cutting Tools
Mandrel
Mandrel Housing
Threaded Rod
Combination Gage Mandrel Gage
Puller
Power Pack



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